In today’s production world, transfer systems play a key role in automating processes and increasing efficiency. But before companies invest in such systems, they often have many questions. Here are some answers.

What are transfer systems?

Transfer systems are a central component of modern automation technology. They transport, position, and sort workpieces, bulk goods, materials, or products within production and manufacturing processes – efficiently, quickly, smoothly, and easily.

Where are transfer systems used?

Transfer systems are indispensable and used in a wide range of industries:

• Automobile industry: To transport components, components, or engine components through different stages of production.
• Electronics manufacturing: To manufacture PCBs and other sensitive components that require precision.
• Pharmaceutical industry: To transport medications and packaging safely.
• Logistics and distribution: To ensure the flow of material in warehouses or distribution centers.

The flexibility of transfer systems allows them to be adapted to the specific requirements of different industries.

How do I select the right transfer system for my production?

Selecting the right transfer system depends on several factors, such as the type of materials to be transported, the required production speeds, and the production space available. It’s important to analyze the entire production flow and determine where a transfer system can deliver the greatest benefit. To make a sound decision, we recommend consulting experts and, if necessary, arranging for a sample installation.

What are the advantages of modular transfer systems?

Modular transfer systems optimize production. They are:

• Flexible: Modular transfer systems can be adapted flexibly to different production layouts and requirements, making them particularly valuable for companies with changing production needs.
• Efficient: By automatically transporting materials and components, they reduce the need for manual intervention. This results in faster production, and it reduces costs.
• Precise: Modular transfer systems offer precise positioning and handling of components – ideal for precision manufacturing.
  Easy to maintain: Individual modules or components of modular transfer systems can be replaced or repaired easily, minimizing maintenance costs and increasing system availability.
• Energy-efficient: Using advanced technology, modular transfer systems can deliver high performance even with low operating costs.

How do I integrate a transfer system into my existing production line?

Integrating a new transfer system into an existing production line requires thorough planning. It’s important to consider existing machines and systems to ensure that the new system will work seamlessly. We recommend that you work closely with the system supplier to correctly define all interfaces and make adjustments.

What is the cost of purchasing and operating a transfer system?

The cost of purchasing a transfer system varies depending on the type, size, and complexity of the system. In addition to the acquisition costs, there are also operating costs, including energy consumption and maintenance costs. In many cases, however, the investment pays off quickly, as the transfer system increases production efficiency and reduces the amount of work required. A thorough cost-benefit analysis helps to assess whether a transfer system will pay off and ensures that a company will benefit in the long term.

How do I service and maintain a transfer system?

Servicing a transfer system correctly is essential to ensure high performance and longevity. To minimize downtime, it’s important to inspect the transfer system regularly, lubricate moving parts, and check the control systems. In addition, wear parts must be replaced promptly. Well-planned maintenance will ensure that the system is always efficient and reliable.

What transfer systems does Montech offer?

As one of the leading suppliers of conveyor and framing technology, we have various innovative, modular, and flexible transfer systems in our portfolio. We offer custom-tailored solutions that can be integrated easily into existing processes:

• The LT40 transfer system is characterized by precision, speed, and flexibility. It is ideal for demanding applications where accurate positioning is required. The LT40 transfer system is a double-toothed belt system that transports workpiece carriers at speeds of up to 20 m/min. There are three sizes to ensure optimal configuration for different applications. The workpiece carriers are available in six sizes and in an anti-static version. In addition, they can be equipped with RFID so that they can be located at any time. The maximum payload is 16.8 kg.
• The LTE transfer system automates material transport between different workstations. It securely fixes the workpieces to be processed on standardized anti-static workpiece carriers or those made of high-strength plastic (PET). It then transports these reliably and precisely through the entire production process from one belt conveyor to the next. Its modular principle enables step-by-step implementation of the automation process. If necessary, the LTE transfer system can be customized and expanded easily.
• The SOLTB transfer systems were specially developed to process, sort, and eject flat, light, and sensitive products and goods safely and efficiently between different production stages. They are ideal for the requirements of industries that require precise and gentle handling, such as electronics manufacturing, medical technology, and the automobile industry. Montech’s SOLTB transfer systems ensure the safe transport of sensitive components and complex assemblies – both within individual production stations and along entire production lines.